EVO CLEAN Machines
EVO CLEAN admin 02/03/2023

EVO CLEANfor the semi-automatic washing of machinery

This machine was designed to semi-automatically perform a CIP (Clean-In-Place) cycle on two machines (MEVO SMART E MEVO FAST series) at the same time. The EVO Clean for the semi-automatic washing of the burrata production machines is composed of the following elements:

  • a 16 m3/h centrifugal pump,
  • a disinfecting liquid preparation tank,
  • a series of ball valves for flow management,
  • level sensor,
  • filter,
  • Siemens automation control panel equipped with PLC.

The operator can wash the machines from the control panel of the CIP cart by following a precise sequence of pre-set phases.

Phase 0 - Pre-setting the CIP machine.

This machine was designed to semi-automatically perform a CIP (Clean-In-Place) cycle on two machines (MEVO SMART E MEVO FAST series) at the same time. The CIP cart for the semi-automatic washing of the burrata production machines is composed of the following elements:

  • a 16 m3/h centrifugal pump,
  • a disinfecting liquid preparation tank,
  • a series of ball valves for flow management,
  • level sensor,
  • filter,
  • Siemens automation control panel equipped with PLC.

The operator can wash the machines from the control panel of the CIP cart by following a precise sequence of pre-set phases.

Phase 1 - Flushing with water

Cold water is automatically loaded into the tank of the CIP cart during this phase. When a sufficient level has been reached, the pump starts up and sends water to both machines (if previously selected). The water flow enters the hopper through a spray ball mounted on the cover; the pump emitting the water remains on until the minimum level is reached. The dosing units on the machine must be turned on manually and perform intake/delivery cycles to eliminate water residue from the nozzles and cream from the belt. The required rinsing time can be selected on the control panel, in order to perform an initial rough cleaning of the machine.

Phase 2 - Washing with sodium hydroxide

“DIWOFLOW NBE”, the single product by Diversey (or similar product) is indicated for use in just one CIP phase. It must be used with hot water between 60 and 65 °C and the indicated concentration is 3%. The recommended application time is 25-30 minutes for the injectors phase and 10 minutes for the dosing unit gaskets phase.

When Phase 1 is completed, prepare the solution following the appropriate method. The tank inlet valve on the cart will be connected to the hot water tube and the product preparation cycle is started by pressing the dedicated button. The system will initially check the minimum level in order to start the pump and will then begin a product mixing phase, until the operator determines that the concentration of sodium hydroxide and water are optimal. Before beginning the final cleaning cycle, the appropriate manifolds need to be connected to the nozzles and electronic dosing units (if present), and then connect these to the special tubes on the filter assembly located on the side of the cart.

During this phase the filling circuit (hopper – work chamber of the dosing units – tubing and injectors) will be washed first, followed by the section of gaskets for the electronic dosing units (if present). By means of the special sensors on each hopper of the CIP Cart, the system will check that the level never completely covers the spray ball, optimising the internal washing. If the level sensor is tripped, the valve on that circuit will close and stop the flow.

The function of the manifold on the nozzles is to recirculate the liquid exiting the injectors and to drain it (through the filter) into the CIP Cart’s recovery basin so that it can then again be put into circulation. Here too, the required cleaning time can be selected on the control panel, in order to achieve a complete cleaning of the machine. When the cycle is done, the system will drain the liquid in the tank through the valve located in the bottom of the tank.

Phase 3 - Final rinse

This phase is identical to Phase 1 and the time can be set from the operator panel. Five minutes before the end of the phase, it is recommended that a peracetic acid solution with a maximum concentration of 100 ppm (parts per million) be circulated and drained. This has a bactericidal action and will leave the machine sanitised and ready for the next production.

The data and technical characteristics of the CIP Cart are reported below:

 

GENERAL CHARACTERISTICS

Type of machine:

Wash cart

Operation:

Electromechanical / Pneumatic / Hydraulic

Control:

Electronic

Operators required:

1

Tank capacity:

110 L

Internal tank pressure:

Atm

Internal tank temperature:

0 – 100 °C

Centrifugal pump speed:

1450 – 2900 rpm

Centrifugal pump flow rate:

Up to 500 m³/h

Maximum centrifugal pump operating pressure:

10 bar up to 100 °C

Centrifugal pump operating temperature:

-20 to +100 °C

Sound emission levels:

< 60 dB (A)

Overall dimensions:

See diagram below

Total machine weight:

250 kg

Colour:

Stainless steel